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Sulphuric acid is a critical hydrometallurgical reagent for leaching copper and cobalt from oxide ores. Zambia's copper smelters produce approximately 2 million metric tonnes/year of sulphuric acid as a by-product of smelting operations; historically, surplus volumes have been piped or trucked across the border to serve the DRC's Katanga copper-cobalt belt, where there is no equivalent domestic acid supply.
Precursor: SI 63 of 2025 outright ban (September 2025). Following a period of acute domestic shortage driven by simultaneous extended maintenance shutdowns at First Quantum's Kansanshi smelter, Barrick's Lumwana operations, Mopani Copper Mines, and Konkola Copper Mines, Zambia imposed an outright export ban on sulphuric acid. With domestic processing plants also short of leaching reagent, unrestricted export to the DRC was unsustainable.
SI 17/2026: transition to permit-based control. Cabinet approved the shift from an outright ban to a structured permit regime in February 2026; SI 17/2026 formalised the transition effective 27 March 2026. Under the new framework, exporters apply to MCTI (info@mcti.gov.zm) for company-specific export authorisations. Permits are non-transferable — MCTI issued a public warning in May 2026 after evidence of a secondary market in permit resale emerged, signalling demand pressure.
DRC impact. Glencore, Freeport-McMoRan, and numerous Chinese-affiliated oxide-ore processors in the Katanga province depend on imported Zambian acid. During the acute shortage period (late 2025 – early 2026), affected DRC operators reported reduced throughput at heap-leach and SX-EW circuits. The effective acid dependency is highest for cobalt-adjacent oxide ore processing, where alternative sulphuric acid sourcing routes (sea freight from China, Morocco, or the Middle East) carry a substantial cost premium and lead time.
May 2026 easing. As Zambian smelter production recovered, Commerce Minister Chipoka Mulenga announced in mid-May 2026 that Chambishi Copper Smelter and Mopani Copper Mines had been granted authority to resume sulphuric acid exports to the DRC — in limited, company-capped volumes. A separate 5,000 t authorisation was issued to Alliswell Investment Limited. The minister indicated the ceiling could widen further if domestic supply conditions remained stable.